Medium Voltage Active Harmonic Filter

Hoteam HTQF M series medium voltage active harmonic filter is designed to connected to medium voltage network directly without step-up transformer. It is available with nominal voltage up to 35kV and rated power up to 20Mvar.



Medium Voltage Harmonic Compensation Challenges


Traditionally, harmonic compensation at medium voltage level is provided by passive filter solution with combination of multiple single-tuned filters and/or a high-pass filter. In practice, the performance and reliability of passive filter solution are affected by many factors including network parameters, load variation, capacitance loss over time, environment conditions. It’s often the case when the performance of passive filter solution is not as desirable as designed and, in worst cases, series or parallel resonance would happen between passive filters and network.


To overcome the drawbacks of passive filter solution, active harmonic filter (AHF) is proposed as an alternative to meet the strict harmonic limitation dedicated by IEEE519. By its nature, the performance of AHF is independent of network parameters and load variation to ensure desirable performance.


However, it requires a step-up transformer to connect low-voltage AHF solution to medium voltage bus to compensate MV loads, which would increase the capital expenditure significantly. The project owner is often frightened by the total cost of LV AHF with step-up transformer.



Solution 


To solve this, HTQF M series AHF is designed to provide centralized active harmonic compensation with much less capital expenditure at medium voltage level.


HTQF M series AHF utilizes Voltage-Source Converter (VSC) technology. Instead of using passive components like MV capacitors and reactors, MV AHF consists of Modular Multilevel Converters (MMC), equipped with insulated gate bipolar transistors (IGBTs) that are controlled by pulse width modulation (PWM).


The dual-DSP + FPGA controller detects harmonic current component, reactive current component, negative-sequence and zero-sequence current components in the grid on real-time basis and responses to the current transient at a millisecond level. As an all-around power quality solution, HTQF M series MV AHF not only provide harmonic compensation but also dynamic reactive power compensation as well as tload balancing in the same time. 


HTQF M series MV AHF is ideal for steel works, coal mining, chemical industry, wind and solar farms, railway electrification systems, where harmonics are best to be compensated centrally at medium voltage level based on engineering and/or economic considerations.



Features 


  • Voltage ratings up to 35kV 

  • 5ms response time, ideal for dynamic loads such as rolling mills, mining hoists, arc furnace, railway electrification system 

  • Target THDi meet IEEE519 limitation 

  • Selective compensation: ON/OFF and filtering factor for each order can be set individually 

  • Proven dual algorithms: Fast Fourier Transformation (FFT) and Instantaneous Reactive Theory (P-Q Theory), shared with industry-leading low-voltage AHFs

  • Taking advantage of 17 years of active harmonic filter R&D experience and practical knowledgement of harmonic filtering for all kinds of applications

 

  • Dynamic reactive power compensation for both inductive and capacitive loads 

  • Continuous variable reactive power output without over-compensation and under-compensation 

  • Targeted PF programmable

  • Multiple working modes with task priority concept for multi-task applications

 

  • Based on Modular Multi-Level Converter (MMC), all power modules identical for easy maintenance 

  • Optical fiber communication between control system and power modules for MV/LV isolation to ensure high level of safety for servicing engineers and immunity against electromagnetic inference.


  • No risk of series or parallel resonance for reliable operation 

  • Patented resonance mitigation algorithm for added reliability 

  • Compensation independent of network parameters easy for design 

  • Automatic output current limitation, no risk of over-current 

  • Extensive protection integrating software protection, logic hardware protection and relay protection 

  • Fault events recording function for easy fault analysis 

 

  • 10-inch true color touch screen HMI with multi-language graphic interface 

  • Easy integration into Substation Automation System (SAS) or SCADA for remote monitoring and operation 

 

  • Cost-effective hybrid solution in parallel with high-pass filters 

  • Small Footprint 

  • Direct connection to the MV network without step-up transformer to reduce capital expenditure and space



Specifications


General Parameters

Rated Voltage

3kV - 35kV

Voltage Tolerance

120%

Rated Frequency

50/60Hz

Single Set Capacity

Up to 20Mvar

Harmonic Filtering Capacity

All the capacity can be used for harmonic filtering

Control Power Supply

380VAC, 3PH; 220VDC (110VDC optional)

Performance

Harmonics Compensation Capability

Meet IEEE519   limitation

Harmonic Spectrum

2nd to 50th harmonics

Selective   Harmonic Compensation

2nd to 50th harmonics all can be selected individually, and the filtering degree of each order can be set individually

Response Time

5ms

Targeted Power Factor

≥0.95

Power Loss

≤1%

Working Mode

Harmonic First, Harmonic Only, Constant   power factor, Constant var, Constant voltage, Fixed capacitor control   (optional)

Anti-Resonance Patent

CN101924368A

Power Module Design

Primary Circuit Topology

Modular multi-level converter (MMC)

Power Module Topology

H-bridge inverter with IGBTs

Power Modular Design

Yes, all modules are the same and interchangeable

Control System Design

Processor

FPGA+DSP+ARM

Internal Communication

Optical   Fiber

Input I/O

Analog:   8 channels, 4 - 20mA

Digital:   32 channels, expandable

Output I/O

Analog:   expandable

Digital:   16 channels (contact type), expandable

HMI

10-inch true-color TFT touch-screen

Language

English, Spanish, Italian, Polish

Communication Interface

RS-485, Ethernet

Communication Protocol

MODBUS, IEC104, IEC61850

Protections

Over-current, IGBT drive fault, Input   over-voltage, Input under-voltage, Controller fault, Power Module Fault,   Power module over-voltage, Power module over-current, Power module   over-temperature, Power module communication fault and etc.

Enclosure

Enclosure Protection Class

IP30 for indoor installation

IP54 self-support containerized solution   for outdoor installation

Color

RAL7035 light gray

Cable Entry

Bottom

Cooling Type

Forced-air cooling

Ambient Environment

Operation Temperature

-10-40℃

Storage Temperature

-40-85℃

Humidity

Maximum 90% non-condensation

Altitude

1000m (higher operation altitude allowed   with derating)

Seismic Intensity

8

EMC Susceptibility

IEC61000-4-2 level 4

IEC61000-4-3 level 4

IEC61000-4-4 Level 4

IEC61000-4-5 level 4


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